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Plastic Recycling Machines
Categories Meltblown Fabric Manufacturing Plants, Complete Solutions Posted on

1200mm MeltBlown Fabric Production Line


1200mm-melt-blown-fabric-production-v01




Application Of Melt Blown Sheets





  1. Application in the field of air purification: it is used for air purifier, as a sub-high-efficiency and high-efficiency air filter element, and as a coarse and medium-efficiency air filter with large flow rate. It has the advantages of small resistance, large strength, excellent acid and alkali resistance, corrosion resistance, stable efficiency, long service life and low price. There is no short fleece phenomenon in the purified gas.
  2. Application in the field of medical and health care: made of melt-blown cloth dust mouth breathing resistance is small, not short, dust control efficiency is as high as 99%, widely used in hospitals, food processing, mining and other workplace to dust, prevent bacteria with anti-inflammatory analgesic membrane made of product after special treatment, permeability is good, non-toxic side effects, easy to use, and spun-bonded fabric of SMS composite products are widely used in the production of sanitary products such as surgical clothes.
  3. Liquid filtration materials and battery diaphragm: polypropylene melt-blown filter cloth used in acidic and alkaline liquid, oil, oil has very excellent performance, such as the battery industry at home and abroad has been regarded as a good membrane material, and has been widely used, not only reduces the cost of battery, simplifies the process, and greatly reduce the weight and volume of the battery.
  4. Oil absorbent materials and industrial wipes: polypropylene melt spraying cloth made of various oil absorbent materials, oil absorption up to the weight of 14-15 times, widely used in environmental engineering, oil-water separation engineering, in addition, in industrial production, can be used as oil and dust clean materials. These applications give full play to the characteristics of polypropylene and the adsorbability of the ultrafine fiber produced by melting and spraying.
  5. Thermal materials: the average diameter of fusion-sprayed ultrafine fiber is between 0.5 ~ 5m, the specific surface area is large, and a large number of fine pores are formed in the cloth with high porosity. There is a large amount of air stored in this structure, which can effectively prevent heat loss and has excellent thermal insulation. It is widely used in the production of clothing and various thermal insulation materials. Such as leather jacket, ski shirt, cold clothing, cotton village cloth, with light, warm, moisture absorption, good permeability, no mildew and other advantages.




Description





PP melt blown non woven fabric production line/machine is an equipment that used to produce pp melt blown fabric which are widely used both in face mask and medical industry. And the principle of this equipment is as below: Auto Feeder feeds 100% new drawing class polypropylene into Extruder. Then pp materials are melt by heating through Extruder. Roots Blower blows the air into Air Heater and then the heated air will blow the liquid melted polypropylene materials through the Nozzle Heads (with hundreds of small holes in the mold), and finally threaded materials arrive at the Receiving car. Receiving car can be customized. The micro-denier fiber (less than 0.1 denier per filament) is very fine, which only can be produced by melt blown process.It can not be used as nonwoven fibrous raw material alone but the appearance of nonwoven melt blown fabric solves this problem. Nonwoven melt blown fabric is anti-static, breathable, eco-friendly, soft, damp proof, recyclable, easy to shape, water and oil repellence, and antimicrobico. Performance characteristics: PP melt spray nonwoven production line, melting spray production line is based on synthetic high polymer as raw material, after melting spinning wire directly into the net, forming a unique performance of the melting spray nonwovenfabric. Widely used in mask filter materials, insulation filling materials, medical materials, wipe materials.





Models & Specifications





Raw MaterialPolypropylene
Fabric Thickness2-5mm
Production Capacity800kg/day
Mould Width1200mm or custom built
Mould Hole Size0.2-0.4mm (can bee customized)




Additional Images





1200mm-melt-blown-fabric-production-v02




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Place An Order





The general lead time for all single-piece, standard equipment orders is 30 days. For custom orders or complete washing lines, the lead time is between 60 – 90 days. The actual lead time will depend heavily on the complexity of the project as well as the amount of machinery we have in queue at the time of your order.





Contact us to discuss pricing and ordering details. Here is a brief summary of our ordering procedures.


Categories Meltblown Fabric Manufacturing Plants, Complete Solutions Posted on

600mm Meltbblown Nonwoven Sheet Production Line


600mm-melt-blown-sheet-production-line-01




Description





The PP melt blown sheet production line is a polymer melt extruded from a screw extruder. The polymer is extremely stretched by high-speed hot air or other means to form very fine short fibers, which are aggregated to A web is formed on a roller or a screen curtain, and is finally reinforced by self-adhesion or thermal bonding. Its unique properties are widely used filter materials, thermal insulation filling materials, medical health materials, wiping materials, etc. The finished product can pass the N95 standard as the core material.





Process





Polymer preparation --- Melt extrusion --- Metering pump --- Melt blown die head assembly --- Solution thin-flow drawing --- Fiber cooling --- Auxiliary network --- Electrostatic treatment--- Reinforced finished product





Melt-blown sheet is produced by melt-blown process. The equipment mainly includes: screw extruder, melt pump, screen changer, melt-blown device, winding device, air system (hot air blower and heater), etc. The function of the screw extruder is to melt the slice material; the role of the melt pump is to accurately measure, control the output and the fineness of the fiber, and continuously and evenly transfer the melt to the spinneret. The function of the screen changer is to filter out impurities in the melt so as not to block the spinneret holes. The function of the winding device is to pack the meltblown cloth into rolls. The function of the air system (hot air blower and heater) is to provide the temperature and pressure of the hot air used in the drawing of the spinning air stream.





Models & Specifications





Model #L/DOutputSpeed of ScrewPower
SJ-5030180kg/day65r/min11kw
SJ-5530250kg/day60r/min18.5kw
SJ-6533400kg/day60r/min22kw
SJ-75500kg/day60r/min45kw
SJ-90800kg/day60r/min90kw
SJ-1201.5T/day60r/min110kw




Additional Images





600mm-melt-blown-sheet-production-line-02




600mm-melt-blown-sheet-production-line-03




600mm-melt-blown-sheet-production-line-04




Place An Order





The general lead time for all single-piece, standard equipment orders is 30 days. For custom orders or complete washing lines, the lead time is between 60 – 90 days. The actual lead time will depend heavily on the complexity of the project as well as the amount of machinery we have in queue at the time of your order.





Contact us to discuss pricing and ordering details. Here is a brief summary of our ordering procedures.


Categories Recycling Machinery, Drying Systems Posted on

Screw Press Dewatering Machine

Our screw press dewatering machine, designed specifically for our PE film washing line, is one of the most efficient ways to remove moisture from plastic films.
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Categories Plastic Recycling Plants, Meltblown Fabric Manufacturing Plants, Complete Solutions Posted on

PP Meltblown Nonwoven Sheet Recycling Line

A lot of melt-blown sheets are left during the production, so we developed this line to recycle the leftover melt blown sheet for reuse.
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Categories Plastic Shredders, Granulators / Shredders, Recycling Machinery Posted on

Plastic Film Shredder Machines

Our plastic film shredder machine is an idea solution for plastic recyclers handling materials such as LDPE/LLDPE films, agricultural films, stretch films, PP non-woven bags, and more.
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Categories Plastic Shredders, Granulators / Shredders, Recycling Machinery Posted on

Extruded Plastic Pipe Shredder System

This extruded plastic pipe shredder system can handle pipes up to 5 meters long with diameters up to 650 mm and an incredible capacity range from 600 kg/hr up to 2000 kg/hr.
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Categories Plastic Shredders, Granulators / Shredders, Recycling Machinery Posted on

Rigid Plastic Shredder Machines

An effective plastic shredder machine for processing large pieces of rigid plastics such as plastic lumps, purge from extruders, entire sheet rolls, and more.
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Categories Plastic Granulators, Granulators / Shredders, Recycling Machinery Posted on

Rigid Plastic Granulator Machines XL

This XL model of our rigid plastic granulator machine is designed for high-volume granulation of large-sized rigid plastics such as drums, pots, baby seats, pallets, and more.
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Categories Plastic Shredders, Granulators / Shredders, Recycling Machinery Posted on

Elastic Plastic & Rubber Shredder Machines

We introduce our three-clawed single-shaft shredder machines designed specifically to cut materials like rubber tires, silicone, and large pieces of TPE, EVA, and other rubber like plastics.
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Categories Plastic Shredders, Granulators / Shredders, Recycling Machinery Posted on

Mobile Pipe Shredder

Our Mobile Pipe Shredder, specifically tailored for a customer in Saint John, Canada, represents a prime example of our commitment to providing customized, efficient recycling solutions.
Learn More
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Categories

  • Debalers 2
  • Screen Separation 2
  • Air Separation 2
  • Magnetic Separation 5
  • Water Separation 3
  • Water Treatment Systems 2
  • Plastic Shredders 11
  • Plastic Granulators 7
  • Granulators / Shredders 16
  • Plastic Recycling Plants 9
  • Complete Solutions 10
  • Meltblown Fabric Manufacturing Plants 4
  • Washing Systems 6
  • Recycling Machinery 53
  • Drying Systems 5
  • Separation Technonlogies 16
  • Videos 108
  • Plastic Pelletizers 9
  • News & Resources 22

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Amstar Machinery Co., Ltd. is a professional manufacturer of high quality machinery for the plastic recycling industry. We’re located in Jiangsu Province, China.

Office: +86-512-58353830
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